Advantages And Disadvantages Of Dye Sublimation Printing On Fabric Banners

Advantages And Disadvantages Of Dye Sublimation Printing On Fabric Banners

Dye sublimation printing is, by definition, the sublimating of dye in fabric. The way it works is like this. First, a switch paper is printed on a digital printer that is set up with CMYO dye cartridges fairly than your typical CMYK inks. CMYK, or four color process printing (4CP is the shorthand model of CMYK which stands for cyan-magenta-yellow-black) is used in surface printing of supplies, including direct-to-cloth printing, however doesn't change into part of the material like dye sublimation t shirt printer sub printing does.

Dye sublimation uses dyes, as I mentioned, and a CMYO dye cartridge set that replace the black in CMYK printing with an "Overprint Clear." The inkjet printer that's set as much as print dyes (this can't be completed interchangeably without a significant quantity of know-how and expense, so once a printer is set as much as print dyes, it is often not transformed back to plain CMYK inkjet printing) prints a mirror image of no matter it's that needs printed on a treated dye-accepting paper identified generically as "transfer paper."

This paper is now "married" to a chunk of polyester or one other synthetic materials (polyester is the commonest as a result of its versatility in look and utilization - from stretchable trade show booth materials to garments to outdoor flags and a complete lot more) and then it's fed by way of heated rollers that combine warmth - about 375°F or 210°C - with pressure to broaden the cells of the fabric and convert the dye to a gaseous state.

The dye is sublimated into the open pores of the polymeric artificial material, and because it cools again, traps the sublimated dye within the cells of the fabric. Because the dye turned gaseous, it doesn't create a dot sample during the sublimation process like inkjet printing will on material or vinyl or different rigid plastic substrates, quite it creates a continuous tone print very like how images are developed and look.

So, now that I've explained the essential difference between dye sublimation printing and inkjet printing, I'll address the unique question of the advantages or disadvantages of both. As you may know, I do not think there's numerous disadvantages to dye sublimation printing on fabric, however I am going to provde the that I can think of off the highest of my head. First, it is slower than inkjet printing because you've two processes within the heat transfer part of dye sublimation, so labor prices are going to be higher to some degree, although there are now printers which have the fabric and paper inline and they're drawn into the heated rollers because the printer continues to print.

The second disadvantage can also be a production situation that is being solved by the newer printer/roller models just defined within the previous paragraph. Up to now, and nonetheless within the present, it isn't unusual for the material to get a crease or wrinkle in it, or the paper, and out of the blue the entire switch print and piece of fabric are ruined. You would need to start over. A lot of those that have been at this for awhile and are utilizing older equipment charge higher prices per square foot for wider material, however many also do not who have the newer equipment.

As far as advantages, I talked about the continuous tone printing that creates brighter and smoother coloration variations and transitions than you'll discover with inkjet printing, and a superior total look, in our opinion. Also, because the dye impregnates or is sublimated within the fabric, it's permanent and cannot flake off like some types of ink will, notably garment inks used for t-shirts or inks printed on inflexible substrates. So, sturdiness and appearance are probably the perfect examples of the superiority of dye sublimation printing of material or garments.

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