Advantages And Disadvantages Of Dye Sublimation Printing On Cloth Banners

Advantages And Disadvantages Of Dye Sublimation Printing On Cloth Banners

Dye sublimation printing is, by definition, the sublimating of dye in fabric. The best way it works is like this. First, a transfer paper is printed on a digital printer that is set up with CMYO dye sublimated shirts cartridges somewhat than your typical CMYK inks. CMYK, or four shade process printing (4CP is the shorthand model of CMYK which stands for cyan-magenta-yellow-black) is used in surface printing of materials, together with direct-to-fabric printing, but doesn't change into part of the fabric like dye sub printing does.

Dye sublimation makes use of dyes, as I mentioned, and a CMYO dye cartridge set that replace the black in CMYK printing with an "Overprint Clear." The inkjet printer that's set as much as print dyes (this can't be achieved interchangeably and not using a significant amount of know-how and expense, so as soon as a printer is set as much as print dyes, it's often not converted back to standard CMYK inkjet printing) prints a mirror picture of no matter it is that needs printed on a treated dye-accepting paper recognized generically as "switch paper."

This paper is now "married" to a bit of polyester or another synthetic materials (polyester is the most common because of its versatility in look and usage - from stretchable trade show sales space fabrics to clothes to out of doors flags and an entire lot more) and then it's fed via heated rollers that combine warmth - about 375°F or 210°C - with pressure to develop the cells of the fabric and convert the dye to a gaseous state.

The dye is sublimated into the open pores of the polymeric synthetic materials, and as it cools again, traps the sublimated dye within the cells of the fabric. Because the dye turned gaseous, it doesn't create a dot sample in the course of the sublimation process like inkjet printing will on material or vinyl or other inflexible plastic substrates, fairly it creates a continuous tone print very similar to how pictures are developed and look.

So, now that I've explained the fundamental distinction between dye sublimation printing and inkjet printing, I will address the unique query of the advantages or disadvantages of both. As chances are you'll know, I do not assume there's quite a lot of disadvantages to dye sublimation printing on material, however I am going to provde the that I can think of off the top of my head. First, it's slower than inkjet printing because you've two processes in the warmth switch part of dye sublimation, so labor prices are going to be higher to some degree, though there at the moment are printers which have the fabric and paper inline and they're drawn into the heated rollers as the printer continues to print.

The second disadvantage is also a manufacturing problem that's being solved by the newer printer/roller models just explained in the previous paragraph. Up to now, and still within the current, it isn't unusual for the material to get a crease or wrinkle in it, or the paper, and abruptly the entire switch print and piece of material are ruined. You would have to start over. Many of those who have been at this for awhile and are using older tools cost higher prices per square foot for wider material, but many additionally do not who've the newer equipment.

As far as advantages, I talked about the continuous tone printing that creates brighter and smoother color variations and transitions than you will find with inkjet printing, and a superior general look, in our opinion. Additionally, because the dye impregnates or is sublimated in the cloth, it's everlasting and cannot flake off like some sorts of ink will, significantly garment inks used for t-shirts or inks printed on inflexible substrates. So, sturdiness and look are probably one of the best examples of the superiority of dye sublimation printing of material or garments.

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